At the moment when the equipment is constantly moving towards light and thin and high-speed, "extremely thin coaxial wire harness" has become an indispensable key connection component within electronic products. As the design of display modules, camera modules, wireless communication units, etc. becomes more and more complex, the wiring harness must not only be slim enough, but also must meet the strict requirements of high-speed transmission.

With years of focus on the development and production of extremely fine coaxial wire harnesses, we deeply appreciate the industry's continuous pursuit of "smaller size, higher speed and higher stability. Whether it is a folding screen mobile phone, a lightweight notebook, an unmanned aerial vehicle image transmission system, or VR/AR head-mounted equipment, the internal available space is increasingly tight, while the signal capacity and rate are continuously increasing, making the traditional wiring harness scheme difficult to do-extremely fine coaxial wiring harness has thus become the mainstream choice.

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Core Application Value of 1. Very Fine Coaxial Harness

Compared with the conventional coaxial line, the extremely thin coaxial wire harness has a softer, more precise and lighter weight structure design, which can maintain a highly stable impedance and excellent high-speed signal integrity in a very limited space. Its main value is reflected in:

1.1. Suitable for compact space wiring: The extremely fine design enables the wiring harness to easily pass through narrow structural gaps, adapt to folding structures or complex wiring, and do not affect performance due to limited bending radius.

1.2. Strong high-speed transmission performance: In the face of signal requirements such as MIPI cameras, high-resolution screens, and high-speed differential data, the extremely thin coaxial wiring harness can maintain low loss and high anti-interference characteristics to ensure stable and reliable data transmission.

1.3. High durability and mechanical reliability: Portable devices often need to be folded, opened and closed or moved frequently. The extremely thin coaxial wiring harness can still maintain stable structure and electrical performance under multiple bending and vibration conditions. It is a highly reliable equipment. Important constituent element.

Combined with the above characteristics, the extremely fine coaxial wire harness has become the standard configuration of high-end electronic products, and it is also the key direction of our long-term focus on research and development.

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Structural highlights and technical advantages of 2. I-PEX 20454-240T

Among the many connector models, the I-PEX 20454-240T is one of the most widely used models in our very fine coaxial harness solution. As a mature and reliable small high-speed connector, it has significant advantages in high-speed multi-channel applications. Its core features include:

2.1, 40Pin high-density layout: supports multi-channel high-speed signal synchronous transmission, suitable for camera modules, display modules and other application scenarios that require large bandwidth.

2.2, miniaturization, low height profile: specially optimized for light and thin equipment, can be easily integrated into the compact structure space.

2.3. Highly adaptable to extremely fine coaxial lines: It can be matched with AWG38, AWG40 and other ultra-fine coaxial lines to ensure good signal integrity, shielding continuity and connection stability.

2.4, stable mechanical locking structure: although the size is small, but the lock structure design is rigorous, not easy to loose or virtual, and convenient for mass assembly and detection.

2.5, suitable for mass production of high yield process: although the spacing is very small, but with professional fixtures and mature process, can maintain stable consistency in mass production, is the preferred device for long-term mass production.

With these structural advantages, the I-PEX 20454-240T has become one of the core components in various types of very fine coaxial harness solutions.

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Key Process Flow in Manufacture of 3. Coaxial Wire Harness

In order to ensure the stability of the extremely fine coaxial wire harness in high-speed applications, the industry usually focuses on the following links in actual production:

3.1, accurate wire selection and impedance control.

3.2. Process stability optimization of terminal welding.

3.3. Shielding layer structure and grounding scheme design.

3.4. Necessary mechanical reliability tests (bending/vibration).

3.5, with the equipment structure for customized design.

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Very fine coaxial wire harness has become the basis of modern electronic equipment to achieve high-speed connection, and the performance and structure of the connector plays a key role in its reliability. Relying on compact design, high-density channels and excellent electrical stability, I-PEX 20454-240T can effectively meet the dual needs of light and thin equipment and high-speed signals, and is one of the mainstream choices in the current industry.

I amThunder speed very fine coaxial wire harness network], we specialize in providing customized and compatible replacement services for high-speed extremely fine coaxial wiring harnesses such as eDP, MIPI, USB3.X/4, LVDS, etc. For technical support, please contact Manager Zhang 18913228573 (WeChat with the same number).

About Us

Thunderspeed extremely fine coaxial wire harness netBelongableSuzhou Huicheng Yuan Electronic Technology Co., Ltd.，We focus onVery fine coaxial wire harnessThe company is deeply engaged in the field of high-speed transmission, with mature manufacturing technology, strict quality management system and rich industry application experience, products are widely used in consumer electronics, industrial control, medical equipment, intelligent security and other fields. We welcome customers in various industries to contact us at any time.